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How to deal with the problem of cylindrical gear reducer?
Time:2020-05-24
In the temporary use of cylindrical gear reducer will inevitably present a variety of results, so before the use of what tasks we should do to prevent the onset of results?
1. Ensure the disassembly quality. Some public tools can be purchased or made by oneself. When assembling and installing cylindrical gear reducer parts, try to prevent hammering with other tools; When changing the gear and worm gear, try to choose the original parts and pairs of replacement; When disassembling the input shaft, pay attention to the tolerance fit.
2. Selection of position of cylindrical gear reducer. Where the status permits, vertical devices should not be used as far as possible. When vertical device, the addition amount of smooth oil is much more than that of leveling device, which is easy to form machine heating and oil leakage.
3, the selection of smooth oil and additives. For heavy load, start frequently, the use of poor environment of cylindrical gear reducer, you can choose some smooth oil additives, so that the gear oil is still attached to the gear surface when the reducer stops running, forming a maintenance film, to avoid heavy load, low speed, high torque and start the indirect contact between metals. The additives contain sealing ring conditioning agent and anti-leakage agent, so that the sealing ring adhere to soft and elastic, ineffective increase smooth oil leakage.
4. Establish a smooth maintenance system. According to the smoothing task "five set" line to stop the maintenance of the reducer, do each cylinder gear reducer has a responsible person current reflection, found that the temperature rise is clear, beyond 40℃ or oil temperature beyond 80℃, refueling, pay attention to the amount of oil, to ensure that the reducer lost the correct smooth.